Cement Bucket Elevator Introduction

It will be very practical for your company!Our #cement #bucket #elevator is used for transporting powder,granular and block material and also high grinding material such as coal powder,limestone ,coal etc.

NE type bucket elevator’s traction configuration is plate chain , which is used for vertically transporting powder , granular and block material , and also high grinding material , such as coal powder , slag , limestone , cement raw material , cement clinker , cement , coal , dry clay etc , material temperature is less than 250℃. Max. Lifting height can be 40m .It is special for cement,so we also call it cement bucket elevator.

  Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.

►Features
    1. Cement bucket elevator machine adopt plate chain, gravity discharge material;
    2. Chain is the superior alloy steel high strength plate chain, wear-resisting and steady.
    3. Adopt several kinds driving group to drive, there are maintains frame and guardrail on driven platform;
    4. There are rail and backstop, to prevent chain swing while running;
    5. There install the anti-return rubber plate at the discharge outlet;
    6. Bottom part has the self-tension device.

►Advantage 

    1.Low driving power, inflow feeding, induction unloading, high-volume hopper intensive arrangement. There is almost no feed back and excavating circumstance when materials are lifted, so invalid power is little.

    2.Wide lifting range, little materials type and property requirement can not only lift general powder and granule materials, but also lift high polishing materials. Sound seal and little circumstance pollution.

    3.Good running reliability, the advanced design principle and handling method assure reliability of whole machine running, the non-fault time exceed 20 thousand hours. Stable running make it reach higher lifting height.

    4.The life is long, inflow feeding, non excavating with hopper and there is few extrusion and collision circumstance between materials. There is little materials sprinking during feeding and discharging to reduce machinery abrasion.

    5.wide application bucket elevator as one of material handling equipment  is used in powder, graininess and patch delivering upward unpolishing and subpolishing scattered materials whose density is less than 1.5t/m, such as coal, grail, dust coke.

 If you have needs,please contact us without hesitation.

•             Tel: +86 373 579 9198
• Fax: +86 373 507 1699
• info@pkmachinery.com
• Address: 289 Yellow River Road, Xinxiang City, Henan Province, China

How to Solve the Insufficient Lifting Capacity Problem of Bucket Elevator

Bucket elevator offers a good help for conveying material in the factory, however, many users may doubt that why the actual work efficiency is not as good as they expected, such as insufficient lifting capacity problem, here PK Machinery will introduce some methods to increase the bucket elevator capacity in following six aspects: 
1.increase the elevator speed, change the driving wheel transmission ratio
2.increase the downstream equipment capacity of bucket elevator 
3. make sure the buckets are full of material.4. clean the sticky materials on the buckets and wheels regularly 

5. fix and correct the chute of discharging outlet
6. avoid material inside the buckets return back
Solving the lifting capacity problem of bucket elevator effectively can not only solve the conveying efficiency for the users, but also can meet the production requirements, in our daily life of operation, please pay attention to this problem !

Common Material Discharging Ways of Bucket Elevators

PK Machinery mainly offers bucket elevators with belt type,ring chain type and plate chain type which is mainly suitable for feed mills, flour mills, rice mills, oil, starch factory, grain depot, port terminals and other bulk materials conveying industry.

According to different discharging ways, bucket elevators also can be divided into: centrifugal type bucket elevator, gravity type bucket elevator and hybrid type bucket elevator. The introduction is described as follows:

1. Centrifugal type: it is using centrifugal force to throw the material away from discharging outlet which is applicable to the material that is dry with fast lifting speed and small particle.
2. Gravity type: under the effect of gravity, the material will discharge along the bucket back , it is suitable for material which is large and fragile.
3. Hybrid type: centrifugal force and gravity force , which is suitable for material with poor fluidity and big humidity .

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

How to Select the Suitable Belt for TD Belt Bucket Elevators

TD belt bucket elevator uses belt as its traction, there are pitches between buckets, normally ,the buckets will be fixed with belt by bolts. General used belts include: ordinary rubber belt, nylon rubber belt and steel cord rubber belt. Here PK Machinery will introduce how to select the suitable rubber belt :

Ordinary rubber belt adopts cotton as its core, then molded after being coated with rubber vulcanization,. Usually, the ordinary rubber belt is used for bucket elevator with small lifting height.

Nylon rubber belt adopts nylon canvas as its core,then molded after coated with rubber vulcanization, it is usually used for TD belt bucket elevator with the height that is relatively big.

Steel cord rubber belt is made of steel rope as its core and molded after being coated with rubber vulcanization. The strength of steel cord rubber belt can meet the requirement of high rise and large capacity development . In recent years, the demand of hundred meters’ lifting height and high efficiency bucket elevator is increasing day by day, the steel cord rubber belt bucket elevator would be a good choice.

Henan Pingyuan Mining Machinery Co., Ltd is the most professional manufacturer of Belt conveyor, and Vibrating screen, Bucket elevator, Screw conveyor, Scraper conveyor using the world's most advanced technology, we are willing to serve every company to meet your custom needs. our goal is "be the future global leader of mining machinery industry". have any questions, please contact us without any hesitation. 

A Vertical Belt Bucket Elevator

What industry are you engaged in? Agricultural products, mining or metallurgical? Which machine do you usually use to transport it? Here I will introduce a vertical belt bucket elevator which is widely used in mining , metallurgy , chemicals , power plant , agriculture and quarry etc industries for handling products such as cement, raw meal, alumina, coke, foundry sand, wood chips and other materials.

►Working Principle
The bucket is filled with material and is conveyed to the head terminal, and then the material is thrown from the outlet under the action of centrifugal force according to the parabolic design. The driving device drives pulley to operate the bucket belt in circular motion from bottom to up. After discharging, the empty bucket is back to the boot by conveying and be filled again, and then lifted up to do parabolic motion such repeated cycle. The material is lifted from bottom to the top to the specified height to reach conveying vertically.

►Features

    1.Smooth transmission – no impact caused due to the traction member
    2.Less noise pollution – good sealing sound system
    3.Greater conveying speed due to smooth transmission
    4.Longer life span
    5.Low cost compared with other conveyor for powder materials.

►Advantages

    1.Uses 1 to 4 rows of closely spaced heavy duty seamless steel buckets
    2.Designed steel cord high temperature elevator belt.
    3.Capable of belt speed up to 2.3 m/s
    4.Achieve far greater capabilities per case size then chain (up to double times)
    5.Saves 33% of components costs
    6.Much lower capital investment
    7.Belt wear less than chain

添加图片说明

►Application

    The vertical belt bucket elevator is widely used in mining , metallurgy , chemicals , power plant , agriculture and quarry etc industries for handling products such as cement, raw meal, alumina, coke, foundry sand, wood chips and other materials.

If you want to have a new try, please contact me as soon as possible! I believe it will bring your production great changes and I will always be here to help you!

Skype:wang.betty13

E-mail:kewang808@gmail.com

Phone:+8615836038961

We can also provide belt conveyor, vibrating screen and other mining machines, if you want to know more, info@http://www.pkmachinery.com.

How to deal with the phenomenon of bucket elevator returning material too much?

 The phenomenon of returning material in operating bucket elevator is that the material can’t completely discharge from the bucket elevator but some falls into the inside of machine. When lifting the material, if there is returning so much material, it will reduce production efficiency, increase power consumption and material broken percentage.

The reasons why there is returning so much material and the approaches to solve them are as following:

1.The speed of hopper is so fast. When the bucket elevator lifts different materials, the speed of hopper is different. In general, lifting dry powder or granular material, the speed is about 1~2m/s; lifting lump material, the speed is about 0.4~0.6m/s; lifting wet powder or granular material, the speed is about 0.6~0.8m/s. If the speed is too fast, the material will be discharged in advance and then causes the phenomenon of feeding material back. At this time, we should bring down the speed of hopper according to the lifting material.

2.The discharge tongue plate in die exit is installed improper. If the discharged tongue plate is far from dumped position, it will cause return material. So we should adjust the position of tongue plate in time. 

Ring Chain Bucket Elevator Introduction

Do you a producer of cement, coal or limestone? Which machine do you use for transporting? Today we will provide you with a new machine that for transporting  powder, granular and lump materials. Yes, it’s our Ring Chain Bucket Elevator.

Ring chain Bucket Elevator is applied in the vertical conveying of abrasive powder, granular and small lump materials, such as grain, coal, cement and crushed ore, etc., and its transportation height can reach to 40m. 

►Features
1. Ring chain bucket elevator with large capacity, high lifting height, running steady, long service life etc advantage;
2.Adopt wrought link chain as the traction components.
3.The outline dimension of cross section is little, installation arrange compact, save space;
4.High lifting height, with better sealing.
5.Customized capacity, height, material and surface treating etc processing technology.

►Advantage

    1. Excellent sealing, less environmental pollution.

    2. Easy Operation and maintenance, less wearing parts.

    3. Energy conservation and less maintenance ensure the machine a very low cost.

    4. Advanced design principle has ensured the reliability of machine operation.

    5. High accuracy. The housing case is of good rigidity and beautiful appearance by the edge folding and intermediate beading.

    6. Small size. Compared with other machines which have the same lifting capacity, size of this machine is smaller.

    7. Transmission capacity. The series hoist NE15 ~ NE800 a variety of specifications. Enhance the volume range of 15 to 800m3 / h.

For more information, please pay close attention to our website updated at any time!

You can also contact me as follows

Skype: wang.betty13

Gmail:kewang808.com

QQ: 2285311702

I am always here to help you!

info@pkmachinery.com

 

A Vertical Direction of Cement on the device-Cement Bucket Elevator

Have you remembered the cement screw conveyor before? It is on the horizontal transmission of cement, today I will introduce you to a vertical direction of cement on the device. It is our cement bucket elevator, which is has a wide range of applications.

Our NE type bucket elevator’s traction configuration is plate chain, it can transport powder, granular and block material, and also high grinding material, such as coal powder, slag, limestone, cement clinker, coal and dry clay etc, material temperature is less than 250℃,the max lifting height of it can be 40m.

cement bucket elevator

 Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator. 

►Features

1. Cement bucket elevator machine adopt plate chain, gravity discharge materials

2. Chain is the superior alloy steel high strength plate chain, wear-resisting and steady.

3. Adopt several kinds driving group to drive, there are maintains frame and guardrail on driven platform.

4. There are rail and backstop, to prevent chain swing while running

5. There install the anti-return rubber plate at the discharge outlet;

6. Bottom part has the self-tension device.

►Advantage 

1.Low driving power, inflow feeding, induction unloading, high-volume hopper intensive arrangement. There is almost no feed back and excavating circumstance when materials are lifted, so invalid power is little.

2.Wide lifting range, little materials type and property requirement can not only lift general powder and granule materials, but also lift high polishing materials. Sound seal and little circumstance pollution.

3.Good running reliability, the advanced design principle and handling method assure reliability of whole machine running, the non-fault time exceed 20 thousand hours. Stable running make it reach higher lifting height.

4.The life is long, inflow feeding, non excavating with hopper and there is few extrusion and collision circumstance between materials. There is little materials sprinking during feeding and discharging to reduce machinery abrasion.

5.wide application bucket elevator as one of material handling equipment  is used in powder, graininess and patch delivering upward unpolishing and subpolishing scattered materials whose density is less than 1.5t/m, such as coal, grail, dust coke.

How to Reduce Money when buying Bucket Elevator?

  Bucket elevator is widely used in the industrial production. And its facility cost and operation cost have become an an important part of enterprise production costs, account a large proportion. So we can reduce the cost through the corresponding way.

  1. First of all, the type of bucket elevator must be suitable. We should know whether the power and conveying chain is suitable for material. If the model is too large, it maybe cause a waste of space;but if the model is too small, it will cause a waste of energy because it must divide material several times to lift. 

2. Choose good quality equipment which the structure is easy to install and repair. And then it will reduce the loss that caused by damaging. Moreover, we must do the regular maintain so that we can reduce the damage of equipment.

3.We can calculate the optimal dosage when we operate the machine, so that we can ensure that the device has a high efficiency of coveying.

These measures can reduce the cost of bucket elevator effectively. In addition, our company have a good after sale service system that it can make its value improve further,which helps to reduce the cost of lifting machine. In this way, the end-user will have more confidence to buy our products, and the user's interests can be protected.

If you want to know more about our products, please feel free to contact us @skype:wang.betty13 or @gmail:kewang808.com,we are always here to help you!

A new Bucket Elevator

TB Plate Chain Gravel Bucket Elevator has an opening bin below for storing material, when the motor driving the endless chain (chain or belt) through the chute, the hopper fixed in the chain of plate (chain or belt) bring the material to the discharging opening, in this way it continuously convey the material.

     It adopts plate sleeve roller chain as the traction components , gravity type discharge material. Apply to middle, big block etc grinding material, which density is less than 2t/m3. Material temperature is less than 250℃ , capacity can reach 395m3/h , lifting height is approx. 5~50m . Vertical bucket elevator are highly resistant to wear and can be placed indoor as well as outdoor.

Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.

    1,Application widely, not only lifting the common powder, granular and block material, but also lifting the high grinding material;
    2,Low driving power, low energy consumption, energy conservation;
    3,For lifting same material, energy consumption is 1/3~1/2 compared with the link chain bucket elevator;
    4,The whole machine with full sealed design, no dust pollution while running;
    5,The machine housing case adopt embossing structure, better stiffness, high precision, good-looking appearance;

Advantage   
    1.Bucket elevator machine applys to powder, granular, lump material, the density is less than 1.5t/m3
    2.Material temperature is less than 60 ℃, if adopt heat-resistance rubber belt, the material temperature is less than 200 ℃
    3.Driven device configuration could save much space, light weight, with backstop, low noise, running steady.
    4.4 kinds bucket type could meet different particle sizes material.
    5.Customized lifting height. 

Effcient Bucket Elevator Introduction

Have you ever seen such a machine? It can send the material to 80 meters the highest minimum can be 253 cubic meters per hour. It is widely used in various fields, such as dry, loose and good fluidity powder, granular, block material and so on. It also has many other advantages, if you want to know more, please contact me @skype:wang.betty13 or @kewang808.gmail.com, I am always here to help you.
 General rubber belt is suitable for material temperature less than 80 ℃ ,heat-resisting rubber belt is suitable for material temperature less than 120 ℃. Max. Lifting height 80m , Capacity is approx. 2080 m3/h.
    THG bucket elevator adopts high strength link chain as the traction component , draw our type feeding material , centrifugal or hybrid discharge material . Material temperature is less than 250℃. Max. lifting height 75m , Capacity is approx.1800m3/h. 

Hopper scoops up materials from the stone bucket below, then is lifted to the top with the conveyor belt or chain, and next it is downward rolled over bypass the wheel on the top and the materials are dumped into the accept slot now by bucket chain or hoist conveyor, and the whole process is over. The driving band of bucket elevator with driver is commonly made of rubber, and it is installed below or above the drive roller and the divert roller. The chain-drive bucket elevator is generally equipped with two parallel transmission chain, on which above or below is a drive sprocket and a divert sprocket. Continuous Chain or Belt Bucket Elevator for Cement are generally equipped with chassis to prevent the dust flying into the bucket elevator.

TDG/THG bucket elevator with Sh type buckets are widely used in transporting dry , loose and good fluidity powder , granular , block material ; with Zh type buckets are widely used in transporting moist , caking and bad fluidity powder , granular material .

►Features

    1. Efficient bucket elevator machine with large capacity, high lifting height;

    2. Suitable bucket type, large volume;

    3. Link chain adopt alloy steel, after surface treating and heat treating, moderate hardness, high strength, better abrasive resistance;

    4. Adopt steel cord weaving rubber belt, good toughness, high strength;

    5. Head, tail parts and middle housing cases with good sealing, no material and dust leaked, with no pollution. 

    6. Driven device adopt vertical shaft gearbox and fluid coupling, and also with backstop device. Make running steady;

    7. Bottom adopts counter weight tension device, make itself automatic take-up, to avoid belt track slip and chain take off;

    8. Increase speed control sensor and mechanical level detector, It is matched by customized.

Give Focus on Soil Bucket Elevator

There is a special bucket elevator for soil, Silo bucketelevator is special adapt to lifting material that in small size and ρ< 1 t/m³.There are two kinds of buckets for it, one is made by steel, the other one is made by plastic.

It has a wide range of application, which can be used for conveying powder, granular and non-small-block mill and grinding of small materials, such as: coal, cement, stones, sand, clay, ore and so on. 

Here are some technical data as follows:

Silo bucket elevator

Model :TZD800

Traction mode: Rubber conveyer belt

Capacity:240~450m³/h

Bucket Volume:16.8L

Bucket width:700

Max. Lifting height:65m

For more information, pls info@pkmachinery.com

If you are interested in our soil bucket elevator or other products such as belt conveyor, vibrating screen, please feel free to contact me @kewang808.gmail.com,

you can also contact me @skype:wang.betty13

I am always here to help you.

► Features: 
    1. Obvious features like low power required, effective inflow feeding & guiding discharge, huge-volume hopper with tight arrangement. With little returned material or dug-out material, the ineffective power resulted is quite less as well accordingly.
    2. It has vast range of application with almost no limitation for lifting material forms and properties. Materials like power, grain or big lump could be all applicable .Also its good sealing condition could effectively reduces the environmental pollution.
   3. Advanced design & reliable manufacturing way have greatly ensured the overall machine.
   4. Stability & higher lifting height.

► Selection condition:  
    1. What is the conveying material and its physical characteristics? such as bulk density, feeding size, temperature, mositure content etc.
    2. What is the processing capacity of the elevator?
    3. What is the lifting height of the elevator (distance between inlet and outlet)?   

• Fax: +86 373 507 1699   
• info@pkmachinery.com
• Address: 289 Yellow River Road, Xinxiang City, Henan Province, China